Operational challenges
Unsynchronized planning, production and inventory information
On-site reporters rely on paper or manual aggregation
Late detection of quality problems, difficulties of retroactive
Equipment data not linked to business orders
Programme capacity module
01Sales orders and demand plans
02Procurement, materials and inventory
03Production, work orders and live reports
04Quality testing, AI visual inspection and traceability
05Access to equipment and unusual alarms
06Production operating cockpit
Proposed programme structure
The architecture level will be tailored to existing systems, data conditions and first-phase targets, with a focus on ensuring that business, data, integration and operational responsibilities are closed.
Business and Planning Level(c) Carrying sales orders, demand plans, procurement and business objectives, with clear priority being given.
Production Executive LevelManagement of work orders, de-production, assignment, newspaper, work in progress and abnormally closed loops.
Quality and traceabilityRecording of the material, process, finished product examination and batch, serial number and problem disposal.
Devices and MarginsAccess to equipment status, production, alarm and key process data by business value.
Data and Isolation LayersConnect ERP, WMS, PLM and establish production indicators and competency audits.
Boundary of responsibilities and collaboration between the parties
ZhiHua Tech for business blueprints, systems architecture, platform development, equipment or systems interface, testing and on-line support
The head of the enterprise ' s production, planning, quality and warehousing confirms the rules of the process, the underlying data and the responsibility for the disposal of anomalies
Provision of agreements, interfaces, environment and on-site communication conditions by suppliers of equipment and inventory systems
The parties jointly selected representative production lines or workshop pilots, which were then distributed in batches after the site was collected
Programme delivery results
SOLUTION OUTPUTProduction business blueprint
SOLUTION OUTPUTMES or production synergy platform
SOLUTION OUTPUTEquipment interface and acquisition programme
SOLUTION OUTPUTQuality traceability system
SOLUTION OUTPUTProduction analysis board
Verifiable delivery evidence
(b) Retain reversible and accessible engineering materials at each stage, without oral representations in lieu of acceptance.
DELIVERY EVIDENCEOrders to delivery flowchart and role matrix
DELIVERY EVIDENCEMaterial, process, worksheet and quality data dictionary
DELIVERY EVIDENCEERP, interfaces and interfaces and linkage records
DELIVERY EVIDENCEPilot workshop UAT, training and closure list
DELIVERY EVIDENCEOnline surveillance, data reconciliation and emergency repatriation programme
Recommended acceptance and inspection baseline
01Representative orders are fully tracked from planning, production, quality control to inventory
02Checks completed with key reporters, inventory and quality data and agreed sources
03Equipment offline, duplicate data and interfaces are abnormally equipped with alarms and reimbursement processing
04The role on the ground can be stabilized under agreed terminals and networks.
05Management indicators can be drilled down to worksheets, batches or liability lines and can be interpreted as calibrated